Novak Ballistic 8 Motor (55-3800-1 Rev. B) Bedienungsanleitung

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PRECAUTIONS PRECAUTIONS
NEVER FREE-REV THE MOTOR Free-running your brushless
motor in a no-load condition can result in rotor failure and ESC
transistor damage & will void the product’s warranty!
Never free-rev your system to “see how it runs” or you may not get to drive it again!
• WATER & ELECTRONICS DON’T MIX Never allow water, moisture, or
other foreign materials to get inside motor, or on PCBs.
• NOVAK MOTORS & ESCs FOR BEST RESULTS Use Novak sensored
motors with Novak Brushless ESCs for best performance & protection.
Only
use motors with the proper number of turns to match ESC’s rating.
Use of this brushless motor with ESCs that advance motor
timing can result in excessive current draw & severe motor
damage that will NOT be covered by the product’s warranty!
DO NOT use Ballistic8 motors above 50,000RPM.
• INSULATE EXPOSED WIRES Use heat shrink tubing to prevent shorts.
• NO SOLVENTS Do NOT expose the motor to any type of solvents.
• SET GEAR MESH PROPERLY Too tight of a gear mesh can result in
motor pinion shaft breakage--be sure to adjust mesh properly.
NEVER FREE-REV THE MOTOR Free-running your brushless
motor in a no-load condition can result in rotor failure and ESC
transistor damage & will void the product’s warranty!
Never free-rev your system to “see how it runs” or you may not get to drive it again!
• WATER & ELECTRONICS DON’T MIX Never allow water, moisture, or
other foreign materials to get inside motor, or on PCBs.
• NOVAK MOTORS & ESCs FOR BEST RESULTS Use Novak sensored
motors with Novak Brushless ESCs for best performance & protection.
Only
use motors with the proper number of turns to match ESC’s rating.
Use of this brushless motor with ESCs that advance motor
timing can result in excessive current draw & severe motor
damage that will NOT be covered by the product’s warranty!
DO NOT use Ballistic8 motors above 50,000RPM.
• INSULATE EXPOSED WIRES Use heat shrink tubing to prevent shorts.
• NO SOLVENTS Do NOT expose the motor to any type of solvents.
• SET GEAR MESH PROPERLY Too tight of a gear mesh can result in
motor pinion shaft breakage--be sure to adjust mesh properly.
MOTOR MAINTENANCE MOTOR MAINTENANCE
• CHECK ALL MOTOR SCREWS for loosening at regular intervals, just like
other hardware on your vehicle. Note: The 3 main socket head screws
that hold the motor together may require tightening after a few runs of
the motor. Also check the 3 flat head screws securing the end cap on
the back of the motor--DO NOT OVER-TIGHTEN THESE SCREWS.
• CHECK MOTOR BEARING WEAR after extensive use. The motor’s
closed design will keep most dirt & debris out, but some will get in
and eventually cause wear. If the shaft does not spin freely, you may
need bearing replacement
(replacement bearing accessory kits are available
from Novak)
. A small drop of light oil on the bearings periodically can
help extend bearing life--however, too much oil will attract dirt and will
cause problems, so apply sparingly.
• CLEAN INSIDE MOTOR periodically by removing front end cap,
removing the rotor, and blowing out the inside of the motor with
compressed air.
Be sure not to lose any small shim washers that may be
on the ends of the rotor shaft & keep them in the correct location.
• CHECK ALL MOTOR SCREWS for loosening at regular intervals, just like
other hardware on your vehicle. Note: The 3 main socket head screws
that hold the motor together may require tightening after a few runs of
the motor. Also check the 3 flat head screws securing the end cap on
the back of the motor--DO NOT OVER-TIGHTEN THESE SCREWS.
• CHECK MOTOR BEARING WEAR after extensive use. The motor’s
closed design will keep most dirt & debris out, but some will get in
and eventually cause wear. If the shaft does not spin freely, you may
need bearing replacement
(replacement bearing accessory kits are available
from Novak)
. A small drop of light oil on the bearings periodically can
help extend bearing life--however, too much oil will attract dirt and will
cause problems, so apply sparingly.
• CLEAN INSIDE MOTOR periodically by removing front end cap,
removing the rotor, and blowing out the inside of the motor with
compressed air.
Be sure not to lose any small shim washers that may be
on the ends of the rotor shaft & keep them in the correct location.
SERVICE PROCEDURES
Consider changing out motor parts yourself. All of the Ballistic 8/8L’s main components
are available as service items--Refer to ‘Accessories’ section or check out our web site. In
most cases, replacing motor parts is less expensive than sending in your motor for service.
After reviewing instructions, tech section and how-to video section of website, if you feel
your motor requires service
(motor may appear to have failed when other problems exist)
, obtain
the most current product service options & pricing by one of the following methods:
WEB: Print out the product SERVICE FORM from CUSTOMER SERVICE section of the web
site. Fill out required information on form & return it with the product requiring service.
PHONE/FAX/E-MAIL: Contact our customer service department by phone, fax, or
e-mail, and we will supply you with current service options.
WARRANTY SERVICE: You MUST CLAIM WARRANTY on product PRODUCT SERVICE FORM &
include a valid cash register receipt with purchase date, dealer name, & phone # on it, or a
previous service invoice. If warranty provisions have been voided, there will be service charges.
ADDITIONAL NOTES:
Dealers/distributors are not authorized to replace products thought to be defective.
If a hobby dealer returns your product for service, submit a completed product SERVICE
FORM to dealer & make sure it’s included with items.
PRODUCT WARRANTY
Novak Brushless motors are guaranteed to be free from defects in materials or workmanship for a period of 120
days from the original date of purchase (verified by dated, itemized sales receipt). Warranty does not cover incor-
rect installation, components worn by use, cross-connection of battery/motor power wires, overheating solder
tabs, damage resulting from thermal overload or operation above 175°F, use of excessive timing or overheating,
splices or damage to the sensor harness, damage from disassembling motor, tampering with internal electronics,
allowing water, moisture, or any other foreign material to enter motor or get onto the PC board, short-circuiting
of motor by allowing exposed wiring or solder tabs to cross-connect or ESC applying simultaneous power to
more than one phase at a time from switching to Brush Mode, free-revving motor, or any damage caused by
a crash, flooding, or natural disaster. In no case shall our liability exceed the product’s original cost. We reserve
the right to modify warranty provisions without notice.
Because Novak R/C, Inc. has no control over the connection & use of motor or other related electronics, no liability
may be assumed nor will be accepted for damage resulting from the use of this product. Every motor is thoroughly
tested and cycled before leaving our facility and is, therefore, considered operational. This product is not a toy,
and is not intended for use by children under 14 years of age without the strict supervision of an adult. Use of
this product in a uncontrolled manner may result in physical damage or injuries. Take extra care when operating
any remote control vehicle. By the act of connecting/operating speed control, the user accepts all resulting liability.
No part of these instructions may be reproduced without the written permission of Novak R/C, Inc.
©Novak R/C, Inc. California, U.S.A. All Rights Reserved. Novak motors are proudly designed in the U.S.A.
SERVICE PROCEDURES
Consider changing out motor parts yourself. All of the Ballistic 8/8L’s main components
are available as service items--Refer to ‘Accessories’ section or check out our web site. In
most cases, replacing motor parts is less expensive than sending in your motor for service.
After reviewing instructions, tech section and how-to video section of website, if you feel
your motor requires service
(motor may appear to have failed when other problems exist)
, obtain
the most current product service options & pricing by one of the following methods:
WEB: Print out the product SERVICE FORM from CUSTOMER SERVICE section of the web
site. Fill out required information on form & return it with the product requiring service.
PHONE/FAX/E-MAIL: Contact our customer service department by phone, fax, or
e-mail, and we will supply you with current service options.
WARRANTY SERVICE: You MUST CLAIM WARRANTY on product PRODUCT SERVICE FORM &
include a valid cash register receipt with purchase date, dealer name, & phone # on it, or a
previous service invoice. If warranty provisions have been voided, there will be service charges.
ADDITIONAL NOTES:
Dealers/distributors are not authorized to replace products thought to be defective.
If a hobby dealer returns your product for service, submit a completed product SERVICE
FORM to dealer & make sure it’s included with items.
PRODUCT WARRANTY
Novak Brushless motors are guaranteed to be free from defects in materials or workmanship for a period of 120
days from the original date of purchase (verified by dated, itemized sales receipt). Warranty does not cover incor-
rect installation, components worn by use, cross-connection of battery/motor power wires, overheating solder
tabs, damage resulting from thermal overload or operation above 175°F, use of excessive timing or overheating,
splices or damage to the sensor harness, damage from disassembling motor, tampering with internal electronics,
allowing water, moisture, or any other foreign material to enter motor or get onto the PC board, short-circuiting
of motor by allowing exposed wiring or solder tabs to cross-connect or ESC applying simultaneous power to
more than one phase at a time from switching to Brush Mode, free-revving motor, or any damage caused by
a crash, flooding, or natural disaster. In no case shall our liability exceed the product’s original cost. We reserve
the right to modify warranty provisions without notice.
Because Novak R/C, Inc. has no control over the connection & use of motor or other related electronics, no liability
may be assumed nor will be accepted for damage resulting from the use of this product. Every motor is thoroughly
tested and cycled before leaving our facility and is, therefore, considered operational. This product is not a toy,
and is not intended for use by children under 14 years of age without the strict supervision of an adult. Use of
this product in a uncontrolled manner may result in physical damage or injuries. Take extra care when operating
any remote control vehicle. By the act of connecting/operating speed control, the user accepts all resulting liability.
No part of these instructions may be reproduced without the written permission of Novak R/C, Inc.
©Novak R/C, Inc. California, U.S.A. All Rights Reserved. Novak motors are proudly designed in the U.S.A.
ACCESSORIES ACCESSORIES
BALLISTIC
8
BRUSHLESS MOTOR INSTRUCTIONS
55-3800-1 Rev. B • 1/2014
BALLISTIC
8
BRUSHLESS MOTOR INSTRUCTIONS
55-3800-1 Rev. B • 1/2014
black
orange
white
black
orange
white
plastic
tabs
plastic
tabs
red
blue
green
red
blue
green
metal
barbs
metal
barbs
raised
metal
barb
raised
metal
barb
metal socket on end of
Teflon sensor harness wires
metal socket on end of
Teflon sensor harness wires
Should any of the small Teflon wires pull out of the motor’s sensor
harness connector, re-insert them in the connector’s appropriate
slot as shown below. There is a small plastic tab that grabs a small
raised barb on the back of the metal socket crimped onto the Teflon
wire’s end. Check the plastic tab to make sure it has not deformed
excessively before inserting the socket into the plastic connector
housing with the barb toward the plastic tabs.
Note: Remove or loosen the bearing cap to remove or insert a sensor harness.
Should any of the small Teflon wires pull out of the motor’s sensor
harness connector, re-insert them in the connector’s appropriate
slot as shown below. There is a small plastic tab that grabs a small
raised barb on the back of the metal socket crimped onto the Teflon
wire’s end. Check the plastic tab to make sure it has not deformed
excessively before inserting the socket into the plastic connector
housing with the barb toward the plastic tabs.
Note: Remove or loosen the bearing cap to remove or insert a sensor harness.
SENSOR HARNESS WIRING SENSOR HARNESS WIRING
51XX
(5100-5123) 5mm Mod-1 Steel Pinion Gears--9T to 20T--Hardened steel, 5mm bore.
51XX
(5152-5161) 5mm 32-Pitch Steel Pinion Gears--12T to 17T--Hardened steel, 5mm bore.
5351 Brushless Shielded Sensor Harness--4”--Double-ended motor sensor harness.
5352 Brushless Shielded Sensor Harness--6”--Double-ended motor sensor harness.
5353 Brushless Shielded Sensor Harness--9”--Double-ended motor sensor harness.
5508 14GA Brushless Wire Set--2 pieces each of 9” silicone blue, yellow, orange, black & red.
5512 12GA Super-Flex Wire--Black, Red, & Blue--3 ft each color, silicone.
5514 14GA Super-Flex Wire--Black, Red, & Blue--3 ft each color, silicone.
5644 Black Cooling Fan: 40mm x 40mm x 10mm--2-pin JST connector, 5.7CFM @ 5VDC.
5731 3.5mm Power Connectors--5 pair--Gold plated low-loss connectors for 12-14G wire.
5741 4mm Power Connectors--5 pair--Gold plated low-loss high-amp 12-14G connectors.
5832 Lead-Free 3% Silver Racing Solder--15g--Low-resistance, high-conductivity solder.
5850 Heat Shrink Tubing Assortment--6pc--6” long tubing in six sizes from 1/16”-3/8”.
5851 Heat Shrink Tubing Assortment--24pc--6” long tubing in six sizes from 1/16”-3/8”.
5980 Ballistic 8 Sintered Rotor--Replacement 16mm 4-pole Kevlar-wrapped/epoxied rotor.
5981 Ballistic 8L Sintered Rotor--Replacement 16mm 4-pole Kevlar-wrapped/epoxied rotor.
5982 Ballistic 8/8L Front & Rear Flanged Bearing Set--Replacement bearing set.
5983
Ballistic 8/8L Back End Cap/Bearing
--Replacement back end cap w/bearing factory-installed.
5984 Ballistic 8/8L Timing Assembly--Replacement timing & sensor section of Ballistic 8/8L.
5985 Ballistic 8 Outer Sleeve/Heat Sink--Replacement outer sleeve for Ballistic 8.
5986 Ballistic 8L Outer Sleeve/Heat Sink--Replacement outer sleeve for Ballistic 8L.
5987 Ballistic 8/8L Front End Cap/Back Ring--Front end cap (w/bearing) & back end ring.
5988 Ballistic 8 Motor Hardware Set--Replacement screws & shims for Ballistic 8 motor.
5989 Ballistic 8L Motor Hardware Set--Replacement screws & shims for Ballistic 8L motor.
6801 Ballistic 8 Hand-Wound Stator--Y1.5T--Ballistic 8 Wye-wound 1.5-turn stator.
6802 Ballistic 8 Hand-Wound Stator--D2.0T--Ballistic 8 Delta-wound 2.0-turn stator.
51XX
(5100-5123) 5mm Mod-1 Steel Pinion Gears--9T to 20T--Hardened steel, 5mm bore.
51XX
(5152-5161) 5mm 32-Pitch Steel Pinion Gears--12T to 17T--Hardened steel, 5mm bore.
5351 Brushless Shielded Sensor Harness--4”--Double-ended motor sensor harness.
5352 Brushless Shielded Sensor Harness--6”--Double-ended motor sensor harness.
5353 Brushless Shielded Sensor Harness--9”--Double-ended motor sensor harness.
5508 14GA Brushless Wire Set--2 pieces each of 9” silicone blue, yellow, orange, black & red.
5512 12GA Super-Flex Wire--Black, Red, & Blue--3 ft each color, silicone.
5514 14GA Super-Flex Wire--Black, Red, & Blue--3 ft each color, silicone.
5644 Black Cooling Fan: 40mm x 40mm x 10mm--2-pin JST connector, 5.7CFM @ 5VDC.
5731 3.5mm Power Connectors--5 pair--Gold plated low-loss connectors for 12-14G wire.
5741 4mm Power Connectors--5 pair--Gold plated low-loss high-amp 12-14G connectors.
5832 Lead-Free 3% Silver Racing Solder--15g--Low-resistance, high-conductivity solder.
5850 Heat Shrink Tubing Assortment--6pc--6” long tubing in six sizes from 1/16”-3/8”.
5851 Heat Shrink Tubing Assortment--24pc--6” long tubing in six sizes from 1/16”-3/8”.
5980 Ballistic 8 Sintered Rotor--Replacement 16mm 4-pole Kevlar-wrapped/epoxied rotor.
5981 Ballistic 8L Sintered Rotor--Replacement 16mm 4-pole Kevlar-wrapped/epoxied rotor.
5982 Ballistic 8/8L Front & Rear Flanged Bearing Set--Replacement bearing set.
5983
Ballistic 8/8L Back End Cap/Bearing
--Replacement back end cap w/bearing factory-installed.
5984 Ballistic 8/8L Timing Assembly--Replacement timing & sensor section of Ballistic 8/8L.
5985 Ballistic 8 Outer Sleeve/Heat Sink--Replacement outer sleeve for Ballistic 8.
5986 Ballistic 8L Outer Sleeve/Heat Sink--Replacement outer sleeve for Ballistic 8L.
5987 Ballistic 8/8L Front End Cap/Back Ring--Front end cap (w/bearing) & back end ring.
5988 Ballistic 8 Motor Hardware Set--Replacement screws & shims for Ballistic 8 motor.
5989 Ballistic 8L Motor Hardware Set--Replacement screws & shims for Ballistic 8L motor.
6801 Ballistic 8 Hand-Wound Stator--Y1.5T--Ballistic 8 Wye-wound 1.5-turn stator.
6802 Ballistic 8 Hand-Wound Stator--D2.0T--Ballistic 8 Delta-wound 2.0-turn stator.
Novak Electronics, Inc.
19 Rancho Circle
Lake Forest, CA 92630
(949) 833-8873 Monday-Thursday
Customer Service e-mail: cs@teamnovak.com
ww w. te am no va k. co m
Novak Electronics, Inc.
19 Rancho Circle
Lake Forest, CA 92630
(949) 833-8873 Monday-Thursday
Customer Service e-mail: cs@teamnovak.com
ww w. te am no va k. co m
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Inhaltsverzeichnis

Seite 1 - BALLISTIC

PRECAUTIONS PRECAUTIONSNEVER FREE-REV THE MOTOR Free-running your brushless motor in a no-load condition can result in rotor failure and ESC transisto

Seite 2 - Exploded View

MOTOR TIMING ADJUSTMENT MOTOR TIMING ADJUSTMENT1. NO MOTOR CAPACITORS & SCHOTTKY NEEDED Novak brushless motors do not need motor capacitors or ex

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