Novak Brushless Speed Control: Crusher Basic Set-Up (w/S Bedienungsanleitung PDF herunterladen

#55-1834-1 Rev.1

7-2014

SPECIFICATIONS

Input Voltage ....................... 2-4S LiPo cells (External BEC required for 3-4S operation)

Motor Compatibility .............Sensor-based brushless (Novak Crawler for Crawler Mode)

Motor Limit (2S)...........6.5T 540-size (13.5T Crawler); 4.5T 550-size; 4600 Kv (4-pole)

Motor Limit (3S).........13.5T 540-size (18.5T Crawler); 6.5T 550-size; 3500 Kv (4-pole)

Motor Limit (4S)............ 13.5T 540-size (18.5T Crawler); 550-size/4-pole not recomm.

ESC Footprint & Height ......................1.16” x 1.47” x 0.96”H (29.5 x 37.3 x 24.4mm)

ESC Weight (w/o wires).......................................................... 1.42 ounce (40.4 grams)

B.E.C. Voltage/Current ............................................................6.0 volts DC / 5.0 amps

Power Wire (Battery/Motor) .....................................................14G Super-Flex Silicone

On-Resistance .............................................. 0.0004ohm per phase @25°C trans.temp.

The Crusher Brushless ESC includes both Sport Driving and Rock

Crawling Modes, 2S-4S operation, RPM Boost Timing to electronically

advance the motor timing at full-throttle for explosive top speeds,

Novak’s Simple-Tuner onboard programming, Novak’s exclusive

X-Drive, and is compatibile with 540-size (standard/Novak Crawling),

550-size, and 4-pole sensor-based brushless motors.

•

Please Read All Instructions Carefully Before Operation

•

PLUG-IN INPUT SIGNAL HARNESS (JST-JST)

[Novak kits #5315 & #5320]

Input signal harness with JST connector on both ends--4.5” (#5315), 9” (#5320).

BRUSHLESS MOTOR CONNECTOR WIRE SET [Novak kit #5332]

Flexible 14GA wire with gold-plated connectors for low-resistance connections.

BRUSHLESS SENSOR HARNESSES [Novak kit #5351-#5353]

Shielded sensor harness protects sensor wires--4” (#5351), 6” (#5352), 9” (#5353).

A HIGH-VOLTAGE UNIVERSAL BEC (2-7S) [Novak kit #5463]

Supplies 6.0V / 3A of power to receiver & servo for extra performance under heavy loads.

SUPER-FLEX SILICONE 14GA WIRE SET [Novak kit #5508]

Two each of 9” length black, red, blue, yellow, and orange 14GA wire.

ESC POWER SWITCH HARNESS [Novak kit #5600]

Includes replacement ON/OFF Power Switch with stripped & tinned wire harness.

GLITCH BUSTER CAPACITOR [Novak kit #5626]

*HIGHLY RECOMMENDED*

Supplies reserve power to receiver during spikes of heavy servo load to avoid drop-out.

25x25x10mm COOLING FANS [Novak kits #5647 & #5651]

Cooling fans with JST power plug. Single fan (#5647), 2-pack of fans (#5651).

POWER CONNECTORS–3.5mm & 4mm [Novak kit #5731 & #5741]

Low-Loss connectors generate dozens of wiring routing and installation options.

LEAD-FREE SILVER SOLDER [Novak kit #5831, #5832, #5836]

3% Silver solder for high-conductivity--6gr (#5831), 15gr (#5832), HD 25gr (#5836).

MOUNTING TAPE 25x35mm [Novak kit #5840 & #5841]

Cushioned, double-sided tape for mounting electronics--10pc (#5840), 100pc (#5841).

HEAT SHRINK TUBING [Novak kit #5850 & #5851]

6” long heat shrink tubing in six sizes: 1/16” - 3/8”--6pc kit (#5850), 24pc kit (#5851).

WATER & ELECTRONICS DON’T MIX!

Allowing water, moisture or other foreign materials to get inside ESC will void warranty.

MUST BE 14 YEARS OR OLDER TO OPERATE

Strict adult supervision is required for use by children under 14 years of age.

SENSOR-BASED BRUSHLESS MOTORS ONLY

Designed for use with 540 & 550-size sensor-based Novak brushless motors.

For optimal Crawler Mode performance, earlier Novak Ballistic Crawler motors MUST

have the mechanical motor timing set to 0°--Loosen bearing cap & adjust timing to where

the sensor harness connector is directly in-line with the center (Phase B) solder tab.

DO NOT FREE REV OR OPERATE WITHOUT LOAD!

This includes running the motor without a pinion or holding the car in the air and

running the motor at or close to full power. Free revving will void the warranty!

2-4S LiPo CELLS ONLY

-Ext.BEC Recommended w/Heavy Servo Loading

NEVER exceed 4S LiPo packs

(with the proper turn/Kv motors only!)

--Be sure Voltage Cut-Off

option is turned ON

(refer to Field Guide)

. For NiCd/NiMH, disable Voltage Cut-Off circuitry.

GOOD QUALITY RADIO & LiPo BATTERIES SUGGESTED

Undesirable radio noise may occur when using lower quality radio systems. 2.4GHz radio

system use is best; high quality FM system is acceptable; AM systems are NOT recommended.

LiPo’s that can’t supply the required amperage can damage electronics & voids warranty.

UNPLUG BATTERY WHEN NOT IN USE & SWITCH ESC OFF

Always disconnect batteries from ESC to avoid short circuits and possible ﬁre hazard.

ALWAYS SWITCH OFF ESC BEFORE CONNECTING BATTERY

If battery is connected with ESC switch in ON position, serious damage can occur.

DO NOT BUNDLE POWER & SIGNAL WIRES TOGETHER

RF noise in the power wires can adversely effect radio system performance.

DISCONNECT MOTOR BEFORE BINDING or ONE-TOUCH

Motor may receive full throttle signal if connected to ESC & damage or injury can occur.

TRANSMITTER ON FIRST

Turn on transmitter power ﬁrst so you will have control of vehicle when you turn it on.

INSULATE WIRES & NO REVERSE VOLTAGE!

Insulate exposed wiring with heat shrink tubing or electrical tape to prevent short circuits,

& never reverse connect the battery--ESC damage will occur & void warranty.

POWERCAP REQUIRED/GLITCH BUSTER SUGGESTED

On-Board PowerCaps are installed on ESC & MUST be used at all times to avoid high ESC

temperatures & possible damage. Use of a Glitch Buster helps with heavy BEC loading.

NO CA GLUE

CA glue or fumes can damage internal components of ESC & cause premature failure.

BASIC SET-UP GUIDE

---– crusher

• Download “CRUSHER FIELD GUIDE (Simple Tuner)” from website for Proper Gearing & Custom Programming •

PRECAUTIONS

ACCESSORIES

MULTI PROFILE ESC

product warranty

This Brushless ESC is guaranteed to be free from defects in materials or workmanship for a period of 120 days

from original purchase date (veriﬁed by dated, itemized sales receipt). Warranty does not cover incorrect

installation, components worn by use, damage to case or exposed circuit boards, damage from using more

than 4 LiPo cells input voltage, damage from using motors with too few of turns for the battery being used,

damage resulting from using LiPo batteries without Smart-Stop voltage cut-off circuitry active, using insufﬁcient

LiPo batteries that cannot supply the amperage required by this system, cross-connection of battery/motor

power wires, overheating solder tabs, reverse voltage application, improper use or installation of external

BEC, damage resulting from thermal overload or short-circuiting motor, damage from incorrect installation

of FET servo or receiver battery pack, damage due to free revving motor, damage due to using a non-Novak

motor or a non-sensored motor, incorrect installation of a PowerCap or Power Trans-Cap Module on ESC or

operating ESC with a damaged PowerCap, using a Schottky diode, splices to input, ON/OFF switch, or sensor

harnesses, damage from excessive force when using the One-Touch/SET button or from disassembling case,

tampering with internal electronics, allowing water, moisture, or any other foreign material to enter ESC or

get onto the PC board, incorrect installation/wiring of input plug plastic, allowing exposed wiring or solder

tabs to short-circuit, or any damage caused by a crash, ﬂooding, or natural disaster.

Because Novak has no control over connection & use of ESC or other related electronics, no liability may be

assumed nor will be accepted for any damage resulting from the use of this product. Every Novak ESC & motor

is thoroughly tested & cycled before leaving our facility and is, therefore, considered operational. By the act of

connecting/operating ESC, user accepts all resulting liability. In no case shall our liability exceed the product’s

original cost. We reserve the right to modify warranty provisions without notice. This product is not intended

for use by children under 14 years of age without the strict supervision of an adult. Use of this product in an

uncontrolled manner may result in physical damage or injuries—take extra care when operating any remote

control vehicle. Melted ESCs/motors are not covered by the warranty.

the written permission of Novak R/C, Inc. Crusher Brushless ESC with Simple Tuner, Hall Sensor Test,

& One-Touch Set-Up are all trademarks of Novak R/C, Inc.

The Crusher ESC is equipped with four throttle proﬁles (3 standard and

1 crawling). Each proﬁle has been designed to suit various needs and

are 100% customizable using the Crusher’s Simple Tuner ﬁrmware.

• PROFILE 1: Basher (default) - standard modes of operation w/reverse

• PROFILE 2: Racer - Defaults set with no reverse and no timing for

“blinky” mode racing. Great starting proﬁle for club/spec racing.

• PROFILE 3: Timing Test- Preset with mild timing level, low power

brakes and no reverse. Great proﬁle to start with safe timing level.

• PROFILE 4: Crawling (auto-detect)- Rock crawling features enabled

with used with a Novak Rock Crawling brushless motor only (0 deg.

mech. timed)- power hill/hold brakes, instant reverse, & Rock Boost

To change or customize the throttle proﬁle, download

either

the Standard or Crawling Crusher Field Guide (with Simple

Tuner) from the DOWNLOADS section of the Novak website

(www.teamnovak.com/downloads). There is also a single-page

Crusher Throttle Proﬁle Cheat Sheet that can be downloaded.

To install Novak BEC (Novak #5463 recommended):

1. Connect BEC’s main power input leads (heavier gauge silicone wires) to ESC’s

Positive & Negative battery solder tabs (RED to Pos, BLACK to Neg).

2. Plug the BEC’s receiver power output lead into any open channel of your receiver.

3. Remove the RED wire from the plug plastic on the ESC’s receiver input signal

harness--Insulate removed wire to avoid short circuits, as it is “live”.

4. Turn ON the BEC’s power switch, then turn ON the ESC’s power switch.

To turn the system’s power OFF, turn off the ESC’s power switch then turn off BEC.

To install a non-Novak BEC, follow manufacturer’s instructions.

external bec connection

1 2

Inhaltsverzeichnis

Seite 1 - ---– crusher

#55-1834-1 Rev.1 7-2014SPECIFICATIONSInput Voltage ... 2-4S LiPo cells (External BEC required for 3-4S operation)Motor Compatibili

Seite 2 - receiver connection

black wire(Rx negative)red wire(Rx positive)white wire(Rx signal)positive fan wirenegative fan wireone-touch buttonstatusLEDsstep 2–connect motor/batt

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Novak Brushless Speed Control: Crusher Basic Set-Up (w/S Bedienungsanleitung

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